Road rollers, when given the right care and attention, can be a great piece of machinery with incredible longevity. When they are well cared for, road rollers can go for years with no real issues. However, in far too many cases, operators and mechanics will neglect their rollers for too long, meaning worse service and potentially even breakdowns. This list of maintenance tips will tell you how to keep your rollers in the best shape possible for as long as possible.
One Every day
1. Check the road roller for oil, water, gas leakage and overheating of parts;
2. The road roller checks the diesel engine oil, coolant and hydraulic oil levels;
3. The road roller checks the tire pressure and damage;
4. Check the instruments and lights of the road roller;
5. Fill each joint with butter.
Two Every 50 hours
1. Check and fasten the front and rear drive shaft bolts;
2. Check the gearbox oil level;
3. Check and adjust the foot brake and hand brake, and the oil volume of the brake booster;
4. Check the accelerator control and transmission control systems;
Three Every 100 hours
1. Replace the gearbox oil (replace every 600 hours thereafter), and clean the filter screen of the oil pan;
2. Replace the engine oil (replace every 600 hours thereafter);
3. Check the battery fluid level, and apply Vaseline to the battery terminals;
4. Check the tightness of the wheel rim, brake disc bolts and bridge bolts;
5. Check the fastening condition of each fastening bolt.
Four Every 200 hours
1. Check the oil level of the front and rear axles;
2. Clean the air filter (replace the filter element if necessary);
3. Clean the oil, diesel and transmission oil filters;
4. Measure the tire pressure as 0.27~0.31Mpa;
5. Check whether the working device, front and rear frame welds are cracked;
6. Check the tightness of the generator and fan belts.
Five Every 600 hours
1. Replace the front and rear axle gear oil (replace every 1000 hours thereafter);
2. Clean the oil suction filter of the diesel tank;
3. Remove the pollutants on the surface of the water tank and radiator;
4. Replace engine oil, replace engine oil and diesel oil filter;
5. Replace transmission oil and oil filter;
6. Check the engine valve clearance.
Six Every 1200 hours
1. Replace the hydraulic oil, clean or replace the oil filter, and clean the oil tank;
2. Check the operation of the engine;
3. Check the working conditions of the hydraulic system;
4. Check the steering system performance;
5. Check the performance of the brake system and replace the brake fluid.
Seven Every 2400 hours
1. Overhaul the engine according to the engine manual;
2. Disassemble and inspect the gearbox and torque converter;
3. Disassemble the front and rear axles;
4. Check the welding seam of each part of the whole machine.
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